Dual Skin XC

  • Prize
    Winner in Sport Equipment Design / Winter Sports
  • University
    University of Oregon
  • Lead Designer
    Steven Schorzman
  • Professor Credit
    Carly Mick
  • Contributor(Other)
    Susan Sokolowski
  • Photo Credit
    Seth Spencer
  • Design Status
    Prototype

Description
DualSkin is a performance Nordic ski racing suit designed to address a critical but often overlooked barrier to endurance performance: skin irritation. For athletes managing eczema or sensitive skin, these conditions can trigger flare-ups, discomfort, and distraction during high-intensity efforts. Cross-country skiing demands sustained output in cold, variable conditions, where athletes cycle between overheating and rapid cooling. Traditional compression suits prioritize aerodynamics and muscle support but often rely on synthetic fabrics, tight constructions, and chemical finishes that can trap moisture and create friction. DualSkin reframes the race suit as a bio-mechanical interface, using a dual-surface system to stabilize the skin environment. By reducing friction, buffering moisture, and minimizing irritation in high-contact zones, the suit allows athletes to maintain focus, movement efficiency, and confidence throughout competition, ultimately supporting more consistent performance over the duration of a race.

Innovation
DualSkin introduces a new approach to ski racing apparel by recognizing the skin–garment interface as a crucial performance factor. Rather than relying on a single fabric, the suit uses a dual-surface construction that separates external performance from internal comfort. The outer layer maintains compression and aerodynamic function, while the interior is engineered to reduce friction and manage moisture at the skin level. This is enhanced through body-mapped patterning and seam placement. The design also considers the impact of textile chemistry, reducing exposure to harsh dyes and finishes commonly associated with irritation, instead allowing the skin to interact with an undyed, naturally derived fabric. Elastic edge band tape was heat pressed to interior seams, further minimizing abrasion and improving stretch continuity. Sweat mapped perforation zones were laser cut in key areas to allow the inner fabric to rapidly wick away moisture. Through this integrated approach, DualSkin reframes comfort as a driver of sustained performance, offering a solution that supports both physiological and mechanical demands.

Product Detail
The DualSkin exterior is constructed from a polyamide (nylon) and lycra knit, providing durability, stretch recovery, and mild-to-moderate compression for muscle stabilization and aerodynamic efficiency. The interior layer features an ultrasoft brushed bamboo-derived viscose knit, selected for its low-friction surface and moisture-buffering properties. Layers are bonded using low-profile construction techniques (active seam) to maintain stretch and eliminate bulk. Seam placement is minimized and positioned away from high-friction zones. Materials are selected with reduced chemical processing and dye intensity to lower the risk of skin irritation.

Specification
DualSkin men's Nordic racing skin-suit features an ergonomic, close-to-body fit with mild-to-moderate compression to support muscle performance without creating excessive pressure on sensitive skin. The garment falls within a competitive weight range of approximately 180–220 GSM, balancing lightweight construction with strategically zoned interior lining. A front 2-way zipper allows for ventilation and ease of entry, while low-profile cuffs and hems integrate cleanly with gloves, boots, and other race equipment. The color palette is restrained and race-focused, using tones such as black, navy, and charcoal with subtle accents to maintain credibility while reducing reliance on harsh dyes.



  • FIT Seal

FIT Sport Design Awards 2026
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