Description Hockey helmets have to meet strict safety guidelines. A certified helmet protects players’ heads from hits, collisions and falls, however, 28% of NHL helmets do not protect from concussions, according to a Virginia Tech study. Many players complain about the visors and the discomfort caused by ear guards.
PRO-T3CT is an innovative solution for the future of hockey gear. It aligns with safety regulations, prioritizing protection for the athletes, while bringing in new solutions for extra comfort and customization. The helmet provides an enhanced visor for better visibility and ear protection, and a reversed snap fit of the two main parts, to double the plastic layer on the sides for extra protection of collision-prone areas. The main innovation that PRO-T3CT introduces is the modular inner liner system – the three layers are responsible for safety, fit and comfort. The players can assemble the inside of their helmet based on their activity, for example use the first layer for simpler training, use two of whichever layers for team play training, and use the full three layer set for a serious game. The concept solution combines innovation, safety, and comfort without customization.
Innovation PRO-T3CT is a next-generation professional hockey helmet that combines ultimate protection with comfort. The main innovation is the triple layer liner system, that can be customizable based on the type of activity performed. The modular system consists of 3 layers: a base layer under the shell for protection, made from a new, innovative material called Koroid, which can be 3D printed – its extreme durability used in motorsports helps protect players from hits and collisions, and its honeycomb-like structure promotes airflow. The second layer is smaller inserts of vinyl nitrile foam, which will absorb the shock from collisions and make the touchpoint with the helmet more comfortable and fitting. The third layer is smaller gel pads, inserted in the forehead and nape area, to not let sweat through, and to cool the spot in case of collision, acting as first aid.
The standout feature is the extended visor, a thicker curved plastic piece that goes from the back outer mount, or from ear to ear. The visor is mounted to the outside of the helmet, and also doubles as an ear guard, maintaining unobstructed visibility and addressing the common discomfort issue with traditional ear guards.
Product Detail PRO-T3CT’s design includes main required components, reimagined for better safety, comfort, and aesthetics, including the ventilation holes, a reimagined visor that acts as an ear guard, and outside mount for protective equipment (cage, visor etc.), and is assembled from 2 overlapping parts to provide a double layer of plastic in the most collision-prone areas.
The materials for PRO-T3CT were carefully selected so that their combination offers maximum protection and include: hard plastic for the double-walled outer helmet shell (HDPE) that will protect from collisions; co-polymer Koroyd material to act as a second shock absorption and transmission; EPP or TPU foam to absorb shock (proven to be most effective - absorbing 41.8% and 38.6% of loading energy respectively); and the gel pads for an extra soft fit. Other materials for the visor, the chin strap and screws are standard.
Specification In addition to safety features, required hockey helmet features include size adjustment (small, medium, large), extra fitting via a chin strap, and areas for branding and advertisement. PRO-T3CT offers that through a snap fit to connect the front and the back part of the helmet and thus regulate the size, and ergonomic external mount parts for chin straps and protective equipment. The average weight of a professional hockey helmet is 500 g, which is the standard that PRO-T3CT adopted as well. The color choice for the helmet depends on the main team colors, however the helmet has a matte finish to follow the most recent hockey fashion trends, and has designated areas, both curved and more straight, for team branding.
